Kaolin Clay

Levigated Kaolin

Levigated kaolin is a kind of kaolin clay that goes through a process to eliminate impurities and obtain a particle size. Kaolin, also called china clay is a type of clay mineral found in nature and is mainly composed of kaolinite. It finds use, in industries, like ceramics, paper production, paint manufacturing, rubber production, plastics industry and more

Levigation is a process in which the raw kaolin is subjected to water-based separation techniques to remove unwanted minerals, grit, and other impurities. The process involves creating a slurry by mixing the raw kaolin with water, allowing the heavier impurities to settle, and then carefully decanting the water with suspended impurities. The remaining fine particles of kaolin are collected and dried to produce levigated kaolin.

The main objective of levigating kaolin is to enhance its purity and achieve an distribution of particle sizes. This process aims to create a finer and purer product that is better suited for applications. Levigated kaolin offers advantages such, as increased brightness, smoother texture and improved rheological properties. These qualities make it highly sought after for applications, like top notch ceramics, glossy paper coatings and various specialty products.

It's worth mentioning that levigated kaolin is one, among varieties of processed kaolin that can be found in the market. Each type serves purposes and the processing methods employed may differ as well. The selection of the kaolin type depends on requirements, for a given application.

Levigated kaolin is produced by us as cakes and powder. One of Zillion Sawa Minerals Pvt. Ltd.'s most popular products worldwide is levigated kaolin. We are pleased to introduce ourselves as one of India's leading China clay producers and exporters. Being the most renowned levigated kaolin manufacturer, we assure the high quality and cost-effective kaolin from our plants.

We can levigate kaolin from our plants at a rate of 5000 PMT. We can deliver what you need, regardless of whether you need press form (Cake) or powdered levigated kaolin. The brightness (L Value) of our levigated kaolin is its greatest feature. Our product ranges in size from 300 mesh to 2000 mesh, depending on your needs.

Calcined Kaolin

A particular version of the adaptable kaolin clay, calcined kaolin is recognized for its transformational qualities. This clay transforms into a material known as metakaolin by a process of controlled heating at temperatures ranging from 500 to 800 degrees Celsius. Calcined kaolin has a variety of unique properties as a result of this heat treatment, making it a sought-after material in a variety of sectors.

The calcination process orchestrates significant alterations within the kaolin's structure. As moisture is driven out, the clay becomes less susceptible to chemical reactions and more resistant to heat, rendering it exceptionally stable. Moreover, the crystal structure undergoes modifications, leading to the formation of mullite—a crystalline phase that bestows increased strength and durability upon the material. This enhancement in mechanical properties lends itself well to applications demanding resilience.

Industries such as ceramics, paper, paint, plastics, and rubber have embraced the advantages of calcined kaolin. In the ceramics realm, it plays a pivotal role in enhancing the whiteness, strength, and firing characteristics of finished products. The paper industry benefits from its application as a filler and coating pigment, elevating print quality and opacity. Within the realm of paints and coatings, calcined kaolin stands as a valuable extender and pigment, heightening coverage and durability. Its presence in plastic and rubber compounds reinforces their mechanical attributes.

India's top supplier of calcined kaolin is Zillion Sawa Minerals Pvt. Ltd. For the paint industry and various other purposes, we offer calcined kaolin. Paint uses our calcined kaolin as a useful extender. Our customer can boost the physical durability of their goods by employing our product.

We have the ability to offer 5000 PMT calcined kaolin each month, and we can increase our capacity in response to orders. We guarantee the most affordable prices and packaging fit for export for our goods.

Hydrous Kaolin

Hydrous kaolin is a natural clay mineral known for its adaptable qualities. It is mined from deposits. Characterized by its texture and pristine white color requiring minimal processing. This versatile clay plays a role, in industries. To create kaolin the raw clay mineral undergoes a process at the washing plant, including blunging, slurring, sieving, grinding, chemical washing and even magnetic treatment for concentration and drying. The end result is kaolin with levels of purity, particle size, brightness and residue.

Our white product finds application as a filler in several industries such as paint manufacturing, rubber production, plastic cable wires fabrication and adhesive formulation. Due to its chemical inertness and low absorption properties hydrous kaolin is a choice, for fillers. We offer a range of particle sizes and whiteness levels to meet requirements. Currently available mesh sizes include 325 mesh, 500 mesh and 800 mesh.

Spray Dried Kaolin

A result of creativity and innovation, spray-dried kaolin captures the essence of kaolin clay in a fresh format that meets the needs of contemporary industry. This improved version of the adaptable clay mineral is created by turning a liquid kaolin slurry into fine, dry particles by controlled atomization and evaporation. Spray-dried kaolin gains distinctive qualities as a result of this change, making it a desired material for a variety of uses.

In order to create spray-dried kaolin, high-quality kaolin must be carefully chosen from mineral deposits. To acquire the appropriate characteristics, the kaolin is painstakingly pulverized into a slurry and frequently mixed with water and chemicals. This slurry moves into the space of the spray drier, where it transforms.Atomization transforms the slurry into minute droplets, which, in contact with hot air, undergo rapid evaporation. What emerges from this process are individual particles of kaolin, now dry and finely textured

Meta Kaolin

A fascinating byproduct of the age-old kaolin clay, known as metakaolin, is created through a carefully planned heat-induced change. It stands out from its forerunner thanks to a number of outstanding qualities. This procedure involves passing high-quality kaolin clay, which is rich in kaolinite mineral, through a metamorphic transformation that changes its natural composition and properties at controlled temperatures between 500 and 800 degrees Celsius.

Its changed structure and increased reactivity are at the core of metakaolin's allure. The unique features of metakaolin are the result of changes in the crystal structure and the elimination of chemically bonded water molecules caused by the controlled heat treatment.

Construction is one sector where metakaolin's abilities as a cementitious material are particularly prominent. It has pozzolanic activity when mixed with calcium hydroxide and water, producing more cementitious compounds. The strength, resilience, and chemical resistance of cement and concrete are improved by this special property, resulting in resilient and long-lasting constructions.

Types Of Kaolin Used For

• 1. Kaolin from China Clay
• 2. Kaolin from Sandy Clay
• 3. Kaolin from Potash Clay
• 4. Kaolin from Pozzolana Clay

WHO WE ARE ?

At Zillion Sawa Minerals Pvt. Ltd., we stand as the foremost pioneers in the realm of kaolin supply in India, proudly extending our reach to industries across the globe. With an unwavering commitment to excellence, we offer an unparalleled selection of high-whiteness, superior quality kaolin that consistently exceeds expectations.

As a leading player in the kaolin industry, we understand the significance of raw material quality in shaping the success of diverse sectors. Our dedicated efforts are channeled into sourcing and providing the finest kaolin available, ensuring that the industries we serve receive nothing short of the best.

Our journey encompasses a wide spectrum of industries, from ceramics to paper, paints to plastics, and far beyond. With an in-depth understanding of each sector's unique demands, we tailor our offerings to align perfectly with specific requirements. Our high-quality kaolin serves as a reliable foundation upon which our clients build their innovations and creations, knowing they can trust the integrity of our products.

How Do We Deliver ?

The main offering of Zillion Sawa Minerals Pvt. Ltd. is Kaolin Clay, which is the whitest clay you will ever find. It is the top provider of Kaolin in India. We offer our kaolin with our devoted and dependable logistic partners to ensure prompt and secure delivery of kaolin from the mines to your door. We bring you kaolin after passing all required quality inspections. The distance and location of where kaolin must be supplied determine the logistical cost. We promise prompt kaolin delivery to all of our customers.

Please feel free to contact us if you are looking for process kaolin at a price that is as low as possible. Our customer friendly sales team will help you to get the best material with right technical specification and most competitive price ever.